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智能管道机器人

MK-PICR1智能管道机器人是一套履带系列爬行机器人检测系统,是以智能履带式运动机构作为搭载平台,配备工业级高分辨率彩色摄像单元、运动姿态检测单元和智能控制影像录制处理终端,辅助强力照明光源和线缆卷收装置的高科技检测专用产品。

  • 型号: MK-PICR1

  • 产品参数
  • 型号: MK-PICR1

 

一,产品概述:

MK-PICR1智能管道机器人是一套履带系列爬行机器人检测系统,是以智能履带式运动机构作为搭载平台,配备工业级高分辨率彩色摄像单元、运动姿态检测单元和智能控制影像录制处理终端,辅助强力照明光源和线缆卷收装置的高科技检测专用产品。

First, the product overview:
MK-PICR1 intelligent pipeline robot is a crawler series crawling robot detection system. It is equipped with intelligent crawler motion mechanism as the platform. It is equipped with industrial-grade high-resolution color camera unit, motion attitude detection unit and intelligent control image recording and processing terminal. A high-tech inspection product for powerful lighting sources and cable retractors.

 

二,应用场景:

对市政(工业)排水管道、水利输水管涵、综合管廊、电缆管沟、隧洞等各种隐蔽空间、水下、易燃、易爆、辐射等高危场所进行实时影像检测、分析处理。

Second, the application scenario:
Real-time image detection, analysis and treatment of municipal (industrial) drainage pipelines, water conservancy pipeline culverts, integrated pipe corridors, cable ducts, tunnels and other concealed spaces, underwater, flammable, explosive, radiation and other high-risk sites.

 

三,产品优势:

★爬行器履带式驱动,越障能力强、不易沉陷打滑,对管道恶劣应用环境适用性更强;原地360°转弯,设计合理,抗倾斜能力强,A大爬坡能力≥30°。

★通过车体结构变形,适用于400-2000的管径;

★维护成本低,操作简便

★轻质车体,运动流畅,稳定耐用;

★控制系统可用任意一款笔记本电脑作为控制系统,内置采集分析软件

Third, product advantages:
★ crawler crawler drive, strong obstacle resistance, not easy to sink and slip, more applicable to the harsh application environment of the pipeline; 360° turn in place, reasonable design of gravity center, strong anti-tilt ability, A large climbing ability ≥30°.
★ Through the deformation of the car body structure, suitable for pipe diameters of 400-2000;
★ low maintenance cost and easy operation
★ Lightweight body, smooth movement, stable and durable;
★The control system can be used as any control system with any laptop computer, built-in acquisition analysis software.

 

四,主要技术参数:

Fourth, the main technical parameters:

A.爬行车体单元

★适应管径:Φ400mm—Φ2000mm;

★驱动模式:履带式,

★爬坡能力:可左右原地转弯,爬坡能力≥30°

★越障能力:强≥50mm,不易沉陷、打滑

★变形能力:机械变形可适用不同管径

★适用管道工况:带水、淤泥、导物,适用于管道内恶劣环境;

★具有前进、后退、空挡、变速等功能,具备合理的重心设计和爬行器倾角检测,有效防止翻车;

★防护标准:IP68,工作温度:-10~55℃;

★材料:航空铝、不锈钢;

★尺寸: 502mm×  358mm×610mm,水下10米工作;

A. crawling car body unit
★Adapt to the pipe diameter: Φ400mm-Φ2000mm;
★Drive mode: crawler type,
★ climbing ability: can turn left and right, climbing ability ≥ 30 °
★ obstacle resistance: strong ≥ 50mm, not easy to sink, slip
★ deformation ability: mechanical deformation can be applied to different pipe diameters
★Applicable pipeline working conditions: with water, silt and guide, suitable for the harsh environment inside the pipeline;
★ With forward, reverse, neutral, shifting and other functions, with reasonable center of gravity design and crawler inclination detection, effectively prevent rollover;
★ Protection standard: IP68, working temperature: -10 ~ 55 °C;
★Material: aviation aluminum, stainless steel;
★ Size: 502mm × 358mm × 610mm, working 10 meters underwater;

 

B.摄像单元

★图像传感器:约248万像素

★水平解析度:≥1000TVL

A大图像尺寸:1920×1080

★透雾功能:支持

★背光补偿:支持

★数字变倍:16倍

★日夜模式: 自动ICR滤光片彩转黑

★聚焦模式: 自动/半自动/手动

★视场角: 水平:112°~39°(近焦到远焦)

★近摄距: 100mm~1000mm(近焦到远焦)

★光学变倍: 4倍

★水平范围: 0°~355°

★垂直范围: 水平:1°~80°/s

★防护等级: IP68,IK10,TVS 2000V防雷、防浪涌和防突波保护,符合GB/T17626.5 4级标准

B. Camera unit
★ Image sensor: about 2.48 million pixels
★ Horizontal resolution: ≥1000TVL
★ A large image size: 1920 × 1080
★ fogging function: support
★Backlight compensation: support
★ Digital zoom: 16 times
★Day and night mode: Automatic ICR filter color turns black
★ Focus mode: Auto / semi-auto / manual
★Field of view: Horizontal: 112°~39° (near focus to far focus)
★ close-up distance: 100mm ~ 1000mm (near focus to far focus)
★ Optical zoom: 4 times
★Horizontal range: 0°~355°
★Vertical range: Level: 1°~80°/s
★ Protection level: IP68, IK10, TVS 2000V lightning protection, anti-surge and anti-surge protection, in line with GB/T17626.5 level 4 standard

 

C.工业控制单元

★ 笔记本电脑控制系统,内置采集分析软件

★ 显示内容:时间日期、项目名称、管道直径、材质以及检测单位等项目信息和内部压力、车辆运行状态、距离、速度、倾斜角度及模拟控制键盘等;

★功能:控制爬行器前后左右运行、镜头旋转、灯光亮度调节、拍照录像、文件编辑、图像设置等功能;

★标配内置32G固态硬盘,抗震能力强,避免外接硬盘由于接口不牢固造成录像间断问题;具备AV输出、USB等接口,无线wifi;

C. Industrial Control Unit
★ Laptop control system, built-in acquisition analysis software
★ Display content: project information such as time and date, project name, pipe diameter, material and inspection unit, internal pressure, vehicle running status, distance, speed, tilt angle and analog control keyboard;
★Function: Control the crawler's front, back, left and right running, lens rotation, light brightness adjustment, photo recording, file editing, image setting and other functions;
★ Standard built-in 32G solid state drive, strong anti-seismic ability, avoiding the problem of intermittent recording caused by the interface of the external hard disk; with AV output, USB and other interfaces, wireless wifi;

 

D.线车单元

★装配50~100m专业特种线缆,有增强保护层和护套,电缆抗拉力≤200kg,具有防水、防油、耐磨、耐腐蚀等功能;

★采用便携式设计,配备万向轮和刹车装置,便于移动与固定;

★设有紧急停止按钮,确保设备安全;

★工作温度:-10~55℃,主要材料:航空铝

★尺寸:442  cm× 750 cm× 800cm

D. Line car unit
★Assembled 50~100m professional special cable, with enhanced protective layer and sheath, cable tensile strength ≤200kg, with waterproof, oil-proof, wear-resistant, corrosion-resistant and other functions;
★ Portable design, equipped with universal wheel and brake device, easy to move and fix;
★With emergency stop button to ensure equipment safety;
★ Working temperature: -10 ~ 55 ° C, the main material: aviation aluminum
★ Size: 442 cm × 750 cm × 800cm

 

F.软件功能

PICR管道影像检测报告数据管理软件是依据《城镇排水管道检测与评估技术规程》规定的管道评估标准及方法开发的一款管道CCTV检测数据管理及检测报告生成软件,此软件能够对管道视频进行回放、添加缺陷分析描述,并根据用户要求生成格式化检测报告。管理软件可自动关联检测数据,并内置管道缺陷代码,可快速标注缺陷类型并自动生成一份管道CCTV检测报告。

PICR管道影像检测报告数据管理软件包括以下模块,可以更好的管理管道检测数据和报告文件:

●用户账号管理●客户信用评级模块

●项目管理模块●管道信息模块

●设备信息模块●缺陷代码模块

●信息模块●管道影像数据库

●检测报告模块●数据搜索引擎

F. Software function
PICR Pipeline Image Inspection Report Data Management Software is a pipeline CCTV test data management and test report generation software developed according to the pipe assessment standards and methods specified in the Technical Regulations for Urban Drainage Pipe Inspection and Evaluation. This software can play back the pipeline video. Add a defect analysis description and generate a formatted test report based on user requirements. The management software automatically correlates the inspection data with built-in pipeline defect codes to quickly mark defect types and automatically generate a pipeline CCTV inspection report.
PICR Pipeline Image Inspection Report Data Management Software includes the following modules to better manage pipeline inspection data and report files:
● User account management ● Customer credit rating module
●Project Management Module ●Pipe Information Module
● device information module ● defect code module
●Customer Information Module ● Pipeline Image Database
●Detection report module ●Data search engine


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上海荣计达仪器科技有限公司

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