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水泥试验球磨机

水泥试验球磨机是水泥厂化验室测定水泥熟料标号及熟料化学分析设备,该机还可用来研磨其他物料。水泥试验小磨具有结构紧凑、操作方便、维修简单,性能可靠,良好的防尘、隔音效果,采用定时器控制自动等特点。

  • 型号:SM-500

  • 产品参数
  • 型号:SM-500

 

一,水泥试验球磨机产品简介:

水泥试验小磨是水泥厂化验室测定水泥熟料标号及熟料化学分析设备,该机还可用来研磨其他物料。水泥试验小磨具有结构紧凑、操作方便、维修简单,性能可靠,良好的防尘、隔音效果,采用定时器控制自动等特点。

Cement test small mill is a cement plant test room for measuring cement clinker and clinker chemical analysis equipment. It can also be used to grind other materials. The cement test small mill has the characteristics of compact structure, convenient operation, simple maintenance, reliable performance, good dustproof and soundproof effect, and automatic control by timer.

 

二,水泥试验球磨机技术参数:

★磨筒内径及长度:Φ500×500mm

★磨筒转速:48r/min

★研磨体装载量:100Kg

★研磨体级配和数量 :(由用户另购)

★一次物料装入量:5Kg

★入磨物料粒度:<7mm

★粉磨时间:0~30min 

★电动机功率:1.5Kw

★电源电压:380V

★电源频率:50Hz

外形尺寸:500X500mm

重量:40kg

Second, cement test small grinding technical parameters:
★Grinding cylinder inner diameter and length: Φ500×500mm
★Grinding cylinder speed: 48r/min
★Abrasive load: 100Kg
★Abrasive body grading and quantity : (optional by user)
★Primary material loading: 5Kg
★Grinding material particle size: <7mm
★Grinding time: 0~30min
★Motor power: 1.5Kw
★Power supply voltage: 380V
★Power frequency: 50Hz

 

三,水泥试验球磨机操作规程:

★称量待粉磨的熟料、石膏或其它物料。

★入磨前物料先进行破碎,使入磨物料粒度小于7mm。

★将磨体内的余物料清除干净,然后倒入破碎后的物料。

★盖紧磨门,拧好压紧螺帽,注意勿使磨门偏而漏缝,然后盖好罩壳门。

★根据粉磨需要,调整好研磨时间,不能在运转时调整。

★开机研磨。

★若要求粉磨过程中取样检验物料的细度或比表面积时,需停机后2~3min,待粉料沉降后再打开磨门取样,如果磨门未对准罩壳门,则可用点动开关调整。

★当磨至规定时间,磨机应自动停车,停车后换上栅孔板,再开动磨机甩料,至甩净为止。

★静待约5分钟即可抽出盛料斗,取出磨好的物

★如磨制有专门要求的物料,应在磨制前用干的矿渣或砂子放入磨筒内研磨5分钟来清洗粘在钢球上的物料。

Third, the cement test small grinding operation procedures:
★ Weigh clinker, gypsum or other materials to be ground.
★ Before the grinding, the material is first crushed, so that the particle size of the grinding material is less than 7mm.
★ Remove the remaining material from the mill body and pour the broken material.
★ Close the grinding door and tighten the compression nut. Be careful not to make the grinding door sag and then cover the door.
★ According to the grinding needs, adjust the grinding time, can not be adjusted during operation.
★ Start grinding.
★If it is required to sample and check the fineness or specific surface area of the material during the grinding process, it should be 2~3min after stopping the machine. After the powder is settled, the grinding door will be opened for sampling. If the grinding door is not aligned with the casing door, it can be jogged. Switch adjustment.
★When grinding to the specified time, the mill should stop automatically. After parking, change the grid plate, and then start the mill to dip it until it is clean.
★ Wait for about 5 minutes to take out the hopper and take out the worn things.
★ If the material with special requirements is ground, it should be ground in the grinding cylinder with dry slag or sand for 5 minutes before grinding to clean the material sticking to the steel ball.

 

水泥试验球磨机安装步骤

★试验磨拆箱后,应将整机外表擦拭干净,仔细检查齿轮减速电机、磨机、罩壳、轴承座等处在运输中有无碰坏,紧固件有无松动,应拧紧。然后吊装,应将绳索系在座上,不得系于罩壳、轴、电机上,以免损坏零件。

★安装时,应先将支座底板上油污脏物清洗,水泥基础表面应平整,支座安放平稳后,用地脚螺栓紧固(允许用钢制垫块调平)。

★试车前应检查磨机和罩壳处,如有相碰应调整到不碰;检查磨门盖是否关紧,不得有松动;检查轴承座、减速电机的润滑情况,如无润滑油,应注至油窗中指示线处。

★用手转动磨机一周以上,检查磨机是否有碰撞,不灵活等不正常情况。

★通电试机,磨机应按顺时针方向运转(立于试验磨正面从左往右看),起动后,如发现运转方向与要求不符时,可断开电源,待电机停止转动后,将电源导线的任意二根互换位置,再重新启动,试验磨应空载情况良好后,方可逐步加入负载。

SM-500 cement test small grinding installation steps:
★ After the test grinding and unpacking, the outer surface of the whole machine should be wiped clean. Check the gear reducer motor, mill, cover, bearing housing, etc. for any damage during transportation. If the fastener is loose or not, it should be tightened. Then hoist, the rope should be attached to the seat, not attached to the cover, shaft, motor, so as not to damage the parts.
★When installing, the oil and dirt on the bottom plate of the support should be cleaned first. The surface of the cement foundation should be flat. After the support is placed smoothly, tighten with the anchor bolts (allow the steel block to be leveled).
★ Before the test, check the mill and the cover. If there is any contact, adjust it to no touch; check whether the grinding cover is closed and there is no looseness; check the lubrication of the bearing seat and the geared motor. If there is no lubricating oil, it should be injected. Go to the indicator line in the oil window.
★ Turn the mill by hand for more than one week to check whether the mill has a collision, inflexibility and other abnormal conditions.
★Electric test machine, the mill should run in a clockwise direction (stand from the left to the right on the front of the test mill). After starting, if the running direction does not match the requirements, the power can be disconnected. After the motor stops rotating, it will be Any two interchangeable positions of the power supply wire should be restarted. The test grinding should be carried out after the no-load condition is good.

 

四,水泥试验球磨机注意事项:

★经常清理磨机外表面及罩壳内表面余尘。

★随时检查各部分紧固件,如有松动,应及时拧紧。

★定期检查润滑系统,每三个月换一次减速器润滑油(40号机油),每半年更换一次轴承润滑油脂(钙基或钙钠基润滑脂)。

★在运转过程中,应经常注意有无异常的噪音,冲击声,齿轮减速电机、轴承温升是否过高、冒烟、臭味等情况,如有,应立即断电源,查找原因,排除故障之后才能恢复运转。

★经常检查各密封垫及磨门盖4上的密封环等,如有损坏,应及时更换。

★控制箱应保持干燥,经常检查电源接触情况,接地应可靠。

Fourth, the cement test small grinding notes:
★ Always clean the outer surface of the mill and the dust on the inner surface of the cover.
★ Check the fasteners at any time. If loose, tighten them in time.
★ Regularly check the lubrication system, change the gear oil (40 oil) every three months, and replace the bearing grease (calcium-based or calcium-sodium-based grease) every six months.
★ During operation, always pay attention to whether there is abnormal noise, impact sound, gear reducer motor, bearing temperature rise is too high, smoke, odor, etc. If yes, immediately cut off the power supply, find the cause, and troubleshoot Only then can it resume operation.
★ Always check the seal rings on the seals and the door cover 4, etc. If damaged, replace them in time.
★ The control box should be kept dry, and the power supply should be checked frequently. The grounding should be reliable.

 


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