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胶砂搅拌机

水泥胶砂搅拌机是专业用于水泥胶砂搅拌的检测仪器,380V电源,双转双速。JJ-5水泥胶砂搅拌机是根据中国建材院水泥所的设计制造出来的。

  • 型号:JJ-5

  • 产品参数
  • 型号:JJ-5

 

一,胶砂搅拌机产品简介:

水泥胶砂搅拌机是专业用于水泥胶砂搅拌的检测仪器,380V电源,双转双速。JJ-5水泥胶砂搅拌机是根据中国建材院水泥所的设计制造出来的。是我国执行国际强度试验方法《IS0679—1989(E)》的统一设备。也可代替GB3350·I一82用作GBl77—85水泥胶砂强度试验方法的搅拌机。并可用作美国标准、欧洲标准、日本标准水泥试验的净浆、砂浆搅拌机。First, JJ-5 cement mortar mixer product introduction:
Cement mortar mixer is a professional testing instrument for cement mortar mixing, 380V power supply, double rotation and double speed. JJ-5 cement mortar mixer is manufactured according to the design of China National Building Materials Institute. It is the unified equipment for implementing the international strength test method "IS0679-1989(E)" in China. It can also be used as a mixer for GBl77-85 cement mortar strength test method instead of GB3350·I-82. It can also be used as a paste and mortar mixer for American standard, European standard, and Japanese standard cement test. It is one of the indispensable equipments necessary for cement factories, construction units, and related professional colleges and research institutes.

 

二,胶砂搅拌机参数:

★搅拌叶转数:低速: 自转140± 5r/min公转62± 5r/min 高速:自转285±10r/min公转125±lor/min

★搅拌叶在搅拌锅内的运动轨迹同IS0679—1989(E)规定。

★搅拌叶宽度135mm。

★搅拌叶与搅拌叶轴联接罗纹为M18×1.5。

★搅拌锅容积5L,壁厚1,5mm。

★搅拌叶与搅拌锅之间的工作间隙为3±1mm。

★电动机为立式分马力双速电动机,功率为0.55/0.37kw。

★外形尺寸:长×宽×高为600×320×660(mm)。

★包装尺寸 760×430×720mm

★净重70Kg。

Second, JJ-5 cement mortar mixer parameters:
 stirring blade rotation number: low speed: rotation 140± 5r/min revolution 62± 5r/min high speed: rotation 285±10r/min revolution 125±lor/min
 The trajectory of the stirring blade in the stirring pot is the same as IS0679-1989(E).
 Stirring blade width 135mm.
 The rib of the stirring blade and the stirring blade shaft is M18×1.5.
The mixing pot has a volume of 5L and a wall thickness of 1,5mm.
 The working gap between the stirring blade and the stirring pot is 3±1mm.
The motor is a vertical split horsepower two-speed motor with a power of 0.55/0.37kw.
 Dimensions: length × width × height is 600 × 320 × 660 (mm).
Package size 760×430×720mm
 Net weight 70Kg.

 

三,胶砂搅拌机主要结构及工作原理

★结构:主要有双速电机、加砂箱、传动箱、主轴、偏心座、搅拌叶、搅拌锅、底座、立柱、支座、外罩、程控器等组成。

★工作原理

双速电动机(1)通过联轴器(2)将动力传给传动箱(10)内的蜗杆(3)再经蜗轮(6)及一对齿轮(7)和(9)传给主轴(8)并减速。主轴带动偏心座(12)同步旋转,使固定在偏心座(12)上的搅拌叶(16)进行公转。同时搅拌叶通过搅拌叶轴(14)上端的行星齿轮(13)围绕固定的内齿轮(11)完成自转运动。搅拌锅(17)与支座(18)用偏心槽旋转锁紧、砂罐内加砂子后,可在规定时间自动加砂或手动加砂,手柄(20)用于升降和定位搅拌锅位置用。

水泥胶砂搅拌机安装只需将主机放在平整的水泥平台上,并在底面垫上一层厚5~8mm橡胶板。

Third, the main structure and working principle of JJ-5 cement mortar mixer:
Structure: It mainly consists of two-speed motor, sanding box, transmission box, main shaft, eccentric seat, mixing blade, stirring pot, base, column, support, cover and program controller.
Working principle
The two-speed motor (1) transmits power to the worm (3) in the transmission case (10) through the coupling (2) and transmits it to the main shaft via the worm wheel (6) and a pair of gears (7) and (9). ) and slow down. The main shaft drives the eccentric seat (12) to rotate synchronously to revolve the stirring blade (16) fixed on the eccentric seat (12). At the same time, the agitating blade completes the rotation motion around the fixed internal gear (11) through the planetary gear (13) at the upper end of the agitating blade shaft (14). After the stirring pot (17) and the support (18) are rotated and locked by the eccentric groove and the sand is added to the sand tank, the sand can be automatically sanded or manually added at the specified time, and the handle (20) is used for lifting and positioning the stirring pot position. .
The cement mortar mixer installation only needs to place the main unit on a flat cement platform, and a 5~8mm thick rubber plate is placed on the bottom surface.

 

四,胶砂搅拌机操作与使用:

将本机电源插头插入电源插座接通电源,红色指示灯亮表示电源接通,再将程控器插头插入本机程控器插座,程控器数码管显示为0,砂罐(4)内装入1350g标准砂,搅拌锅(17)内装入水225g、水泥450g,将搅拌锅(17)装入支座(18)定位孔中,顺时针转动锅至锁紧,再扳动手柄(22)使搅拌锅(17)向上移动处于搅拌工作定位位置。

Fourth, JJ-5 cement mortar mixer operation and use:
Plug the power plug of the unit into the power socket and turn on the power. When the red indicator light is on, the power is turned on. Then insert the program controller plug into the local program controller socket. The digital controller of the programmer will display 0. The sand tank (4) will be filled with 1350g standard sand. The mixing pot (17) is filled with 225g of water and 450g of cement. The stirring pot (17) is placed in the positioning hole of the support (18), the pot is turned clockwise until it is locked, and then the handle (22) is pulled to make the stirring pot (17). ) Move up in the agitating work positioning position.

 

五,胶砂搅拌机电器操作分手动和自动两种

★  自动:将旋钮开关1K拨至自动位置,按下程控器启动按钮,即自动完成一次低速30秒——再低速30秒,同时自动加砂——高速30秒——停90秒——高速60秒——停止转动的工作程序。整个过程240秒±1秒。然后,扳动手柄(20)使搅拌锅(17)向下移,逆时针转搅拌锅(17)至松开位置,取下搅拌锅。

★手动:将旋钮开关拨至手动位置,本机即转动,根据试验需要,可任意控制低速和高速的转动时间,慢转时控制加砂时间的早、晚、长、短。钮子开关2K控制低速和高速,3K控制加砂和停止加砂。

注意:插座三相电源接线一定要保证叶片公转方向与机体上所标方向一致,否则极易损坏搅拌机构,如方向相反,可将三相电源线中任意二线对调连接即可。

Five, JJ-5 cement mortar mixer electrical operation is divided into manual and automatic
 Auto: Turn the knob switch 1K to the automatic position, press the programmable controller start button, it will automatically complete a low speed for 30 seconds - then low speed for 30 seconds, and automatically add sand - high speed 30 seconds - stop 90 seconds - high speed 60 seconds - the working procedure to stop the rotation. The entire process is 240 seconds ± 1 second. Then, pull the handle (20) to move the stirring pot (17) downward, turn the stirring pot (17) counterclockwise to the release position, and remove the stirring pot.
 Manual: Turn the knob switch to the manual position, the machine will rotate. According to the test requirements, the low speed and high speed rotation time can be arbitrarily controlled. When the rotation is slow, the sanding time is controlled early, late, long and short. The toggle switch 2K controls low speed and high speed, 3K controls sanding and stops sanding.
Note: The three-phase power supply wiring of the socket must ensure that the direction of the revolution of the blade is consistent with the direction marked on the body. Otherwise, the stirring mechanism is easily damaged. If the direction is reversed, any two of the three-phase power cables can be connected.

 

六,胶砂搅拌机调整与保养:

★调整:本机出厂前已将搅拌叶与搅拌锅之间的工作间隙调整到3±1mm范围。

搅拌叶与搅拌锅的工作间隙调整,可松开调节螺母(15)转动搅拌叶使之上下移动,再用检测杆检测正确间隙后,再旋紧调节螺母(15)即可。

★保养:

(1) 应保持工作场地清洁,每次使用后应彻底清除搅拌叶与搅拌锅内、外残余砂浆,并清扫散落和飞溅机器上的砂浆及脏污物,揩干后,套上护罩,防止灰尘。

(2) 本机无外部加油孔。传动箱内蜗轮付、齿轮付及轴承等运动部件每季加黄油一次,加油时,打开上箱盖,再打开传动箱盖即可,支座与立柱导轨之间,升降机构之间应经常滴入机油润滑,每年保养一次,将本机全部清洗并加注润滑油和润滑脂。

(3) 机器运转时遇有金属撞击噪声,应首先检查搅拌叶与搅拌锅之间的间隙是否正确。

(4) 使用搅拌锅时,要轻拿轻放,A可随意碰撞,以免造成搅拌锅变形。

(5) 应经常检查电气绝缘情况,在温度20℃±5℃相对湿度50%~70%时的冷态绝缘电阻≥5MΩ。

Sixth, JJ-5 cement mortar mixer adjustment and maintenance
Adjustment: The working gap between the stirring blade and the stirring pot has been adjusted to 3±1mm before leaving the factory.
The working gap of the stirring blade and the stirring pot is adjusted, and the adjusting nut (15) can be loosened to rotate the stirring blade to move up and down, and then the detecting rod is used to detect the correct gap, and then the adjusting nut (15) can be tightened.
Maintenance:
(1) The workplace should be kept clean. After each use, thoroughly remove the residual mortar inside and outside the mixing bowl and the mixing pot, and clean the mortar and dirt on the scattered and splashing machine. After drying, put on the shield. Prevent dust.
(2) This unit has no external oil filler holes. In the transmission box, the moving parts such as the worm gear, the gear and the bearing are added with butter once a quarter. When refueling, open the upper cover and then open the transmission cover. Between the support and the column guide, the lifting mechanism should be dripped frequently. Lubricate the oil, and maintain it once a year. Clean and fill the machine with grease and grease.
(3) When the machine is running with metal impact noise, first check if the gap between the mixing blade and the mixing pot is correct.
(4) When using the stirring pot, take it lightly and do not collide it at will, so as not to cause deformation of the stirring pot.
(5) The electrical insulation should be checked frequently. The cold insulation resistance is ≥5MΩ at a temperature of 20 °C ± 5 °C and a relative humidity of 50% to 70%.

 

 

 


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上海荣计达仪器科技有限公司

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